WCF Series
WCF Series Cooling Towers Structure
WCF Series Cooling Towers are advanced, high-performance cooling systems designed for efficient heat dissipation with optimal energy utilization. Built with durable fiber-reinforced plastic (FRP) construction, these towers offer excellent resistance to corrosion, weather conditions, and long operational life.
The WCF series typically features an induced draft system with energy-efficient axial fans, ensuring uniform airflow and enhanced cooling efficiency. Equipped with high-quality PVC fills, efficient water distribution systems, and drift eliminators, these towers maximize heat transfer while minimizing water loss.
Their compact design, low noise operation, and ease of maintenance make them ideal for industrial, HVAC, and commercial applications where reliable and continuous cooling performance is essential.
Spares and Components of WCF Series Cooling Towers:
Structure
The structure of the cooling tower is fabricated from MS profiles, which are hot-dip galvanized to prevent corrosion. The entire cooling tower is fabricated in sections and bolted together to facilitate easy shifting.
Casing & Sump
The tower casing is made of FRP, which encloses the splash bars and helps isolate the air stream passing over them. The casing is of curtain type design, which reduces frictional resistance of air and improves airflow pattern. The sump collects water descending from the splash bars and channels it to the suction point. It also acts as a reservoir of water. The sump is made of FRP and has similar characteristics as the casing.
Hot Water Basin & Distribution Box
The FRP Hot Water Basin is used to distribute the water evenly over the cross-section of the tower.
The distribution box serves the purpose of channelling the hot water to spread all over the fill area evenly to provide maximum efficiency of the cooling tower
Splash Bars
The Splash Bars section is designed to bring intimate contact of water and air so as to facilitate heat and mass tranfer at the same time aiding in proper and even distribution of air and water over the cross sections, while maintaining minimum pressure drop. The Splash Bars are of C section and perforated from virgin PVC for excellent resistance to corrosion and give maximum area wettage.
Grid System
Spash bars are supported on SS304 grids which assures positive & permannent positioning & allow splash bar to stay on its sting with the help of PVC tie clip
Drift Eliminator
Drift Eliminators, made out of UV resistant rigid PVC, are designed to remove entrained particles from air stream efficiently, with minimum pressure drop, thereby reducing the fan power requirement when the air passes through the Drift Eliminator. Cross flow tower applications, the almost vertical water conduits provided by drift eliminator remove the water droplets out of the drift eliminator area and return them back into the tower and does not allow any re-entry. The special locking pin arrangement facilitates quick and simple assembly at site.
Fan Cylinder
The fan cylinder is made of tough fiber glass reinforced plastic and has sufficient structural strength to withstand high wind velocity & vibrations emanating from the motor and other equipment FRP cylinder has a high impact resistance when laminated with Isopathalic Resin and even if damaged is easily repaired at site. The cylinder is in sections of easy to handle sizes and is assembled at site using bolting joints
Fan
The PVC fan is an axial flow, multiblade version with PVC blade section and adjustable blade pitch. The fan is designed to deliver large volumes of air at low power consumption and low noise generation. The fans are dynamically balanced for smooth operation, longer bearing and more life including that of the supporting structure.
FAN DRIVE MOTOR
The fan drive motor is in IP55 weather proof design. The fan is directly driven by the special extended shaft motor made from EN8 steel mounted facing downward on a mounting frame on the top of the Cooling Tower.
